Causes of Label Film Wrinkling in IML Injection Molding

Author:SWITEK
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Release Date:2026.08.26
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Views:813

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Q

The label films of parts produced by our company using injection molding in-mold labeling technology frequently wrinkle. What causes this?

A

Generally, label film wrinkling may be caused by reasons such as the label film being difficult to fit well with the mold cavity, molten material flowing unsmoothly or unbalancedly, the label film being over-stretched or squeezed, air entrapment occurring in the cavity during filling, or a large difference in shrinkage performance between the label film and the labeled product.

    I. Main Causes of Label Film Wrinkling

Poor Adhesion & Flow                        Suction / Filling
The label film cannot fit well with the mold cavity, or the molten material flows unsmoothly or unbalancedly during the filling process.
Force & Air Entrapment Effects                        Force / Venting
The label film is over-stretched or squeezed during the molding process, and air entrapment occurs inside the cavity during filling.
Shrinkage Performance Difference                        Material Matching
The material shrinkage rate difference between the label film and the product to be labeled is too large, resulting in unsynchronized deformation after cooling.

    II. Optimization Countermeasures to Solve Label Wrinkling

01. Optimize Product Wall Thickness & Mold Structural Design
Wall Thickness Requirements: The wall thickness of IML products should be designed as uniform as possible to avoid uneven melt flow causing film wrinkling.
Fillet & Anti-Deformation Structure: Pay attention to the label shape. The fillet radius of the moving mold or fixed mold must be maintained above 0.3 mm, and add structural design to control film deformation.
02. Adjust Filling Process & Material Matching
Filling & Venting: Optimize the injection filling sequence and speed to alleviate and eliminate air entrapment inside the cavity.
Shrinkage Rate Control: Select materials with matching physical properties, and control the shrinkage rates of the label film and the product to be labeled within as close a range as possible.

III. Summary & Exchange

In the in-mold labeling (IML) process, label wrinkling is often the result of multiple overlapping factors: "product structure, mold design, process parameters, and material selection." Controlling wall thickness and fillets from the source, combined with reasonable filling and shrinkage control, is the key to improving product yield.

Has your workshop also encountered similar wrinkling or edge curling problems when producing IML products? Please feel free to contact us or leave a message below for exchange and discussion!

SWITEK Contact Information
WhatsApp/WeChat/Phone: +86 18665171961
Address: No. 5, Tangbian Nanwei Industrial Park, Chashan Town, Dongguan City, Guangdong Province



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